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AF-Series — 5-Axis Cutting Systems

Precise three-dimensional cuts


AF-Series


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The 3D waterjet cutting systems of the AF-Series are the ultimate tools for cutting 3D parts. The AF-Series is suitable for all manufacturers with three-dimensional cutting applications and job shops seeking to expand their capabilities. Highly productive, precise waterjet cutting of three-dimensional components becomes reality - with the AF-Series from Flow. For this reason a wide range of materials of various thicknesses can be cut with optimal material utilisation at the same time.

The drive system of the AF-Series works by means of digital AC servo motors which are controlled by a modern SINUMERIK CNC control system. The cutting table with an integrated waterjet catcher tank is free-standing so that heat transmission of the cutting table is prevented as well as the transfer of vibrations to the guiding system.

SchneidkopfThe orientation of the cutting head in the axle assembly is carried out by a C-B axes combination. The axes are arranged so that they cross in the focal point of the tool. The C axis is parallel to the Z axis. When re-orientating the cutting head, a compensating motion of the X/Y/Z assembly is therefore not required. This design guarantees even higher productivity. The programming is simplified and reduced; additional time consuming traverse paths are not necessary.

  Schneidmuster
Cutting and
machining examples
  • Cutting applications in the shipbuilding, automotive, crash helmets, housing construction, aerospace industry sectors
  • Trimming of moulded parts in the automotive industry
  • Trimming of pressed parts (aerospace)
  • Cutting complex geometries in pipes
  • Removal of gate at cast parts
  • Preparation of welding seams

 

Performance specifications

Available sizes (work envelope):

 2.4 x 1.8 m and 2.4 x 3.6 m


Z-axis travel:

 up to 600 mm


Machine dynamic motion range:

 Rapid traverse speed maximum:
 linear axes X, Y, Z up to 30.5 m/min

 Contour speed maximum:
 linear axes X, Y, Z up to 15.2 m/min


Machine positional specifications:

 Positioning accuracy at the tool centre point TCP:
 ± 0.254 mm

 Repeatability at the tool centre point TCP:
 ± 0.152 mm


High-pressure pump:

 Intensifier 7XS-60 (4,150 bar, 50 HP)

 Intensifier 20XWD-60 (4,150 bar, 100 HP)

 

 

Configuration AF 2418 AF 2436
CNC control Siemens 840 D
Intensifier pump 7XS-60 (50 HP)
Intensifier pump 20XWD-60 (100 HP) + +
Cutting head PASER ECL Plus
Stainless steel catcher tank
Abrasive removal system + +
Cooling system for intensifier pump + +
Sound insulation housing + +
Legend:
• = Standard   + = optional

Specifications are subject to change.

 

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